REVO FOODS OPENS WORLDS LARGEST 3D FOOD PRODUCTION FACILITY

Revo Foods opens worlds largest 3D food production facility. ‘3D Structuring’ brings new plant-based innovations with unique textures to supermarkets.

Austrian FoodTech start-up Revo Foods has opened the world’s largest industrial facility for additive food production in Vienna, Austria. The ‘TASTE FACTORY’ utilises Revo Foods in house developed ‘3D Structuring technology’, enabling the introduction of 3D-printed foods with innovative textures and new functionalities to supermarkets. The first product is a new filet based on mycoprotein (fermented mycelium), which will be available in supermarkets starting October 3^rd.

Technological milestone: Opening of the “TASTE FACTORY” in Vienna

With the opening of the ‘TASTE FACTORY’, Revo Foods is unveiling the world’s largest 3D food-printing facility to date. At full capacity, the facility can produce up to 60 tons per month, making it the first production facility in the world to apply 3D food-printing technology on a large scale.

‘3D Structuring Technology’ precisely combines two different materials, such as fat and protein (like in muscle meat), into new complex forms. This creates novel textures and produces very juicy and tender structures, which are particularly relevant for plant-based filets or steak products. The fat integration creates the delicate layers of THE FILET, which separate easily when the product is fried or baked. This functionality enhances aroma, mouthfeel and the overall culinary experience.

One of the most promising applications of the technology is the production of protein-rich foods from natural raw materials or biomass, such as mycoprotein. Traditionally, industrial production methods often involve high temperatures and high pressure, negatively affecting the nutrient content of the final products. In contrast Revo Foods technology operates under milder production conditions (at low temperature and low pressure), retaining more micronutrients, representing a significant advancement in industrial food production.

How 3D Structuring is changing the food industry

Today’s food production is often rigid, lacking flexibility for product iterations. 3D Structuring technology transforms this by automating complex processes, enabling the rapid production of diverse foods and fast iteration cycles, using the same machine, without the need for significant hardware changes. This digital flexibility, along with the ability to incorporate a variety of ingredients, allows for the creation of entirely new textures and culinary experiences. By combining mild, automated processing with creative potential, industrial-scale 3D food printing is poised to become a pivotal technology in the future of food production.

“With the Taste Factory, we are showcasing that this technology works on an industrial scale. This enables a new generation of food innovations. With 3D Structuring, we can create entirely new textures using simple but nutrient-rich ingredients like mycelium, creating products that are just so much more exciting.“ said Robin Simsa, CEO of Revo Foods.

New partnerships and future product developments

Large food producers have already shown interest in applying 3D Structuring Technology for innovative product development. Revo Foods is therefore working with various partners on joint product developments to be presented in early 2025. Future applications, such as “Personalized Nutrition” and “Mass Customisation”, which will allow for the creation of tailored food solutions to meet individual consumer needs.

‘THE FILET – Inspired by Salmon’ available in European supermarkets starting October 3rd 2024

Revo Foods introduces its first product from the TASTE FACTORY: ‘THE FILET – Inspired by Salmon, a brand new filet based on mycoprotein (fermented mycelium). THE FILET has a Nutri-Score ‘A’, is rich in protein, omega-3 (from microalgae oil), and essential vitamins B6, B9, and B12. It is high in fibre and free from cholesterol, sugar and gluten.

The initial launch partner for THE FILET on 3^rd of October in +500 locations is REWE Austria, one of the biggest European retailers. Customers across Europe can also order THE FILET in Revo Foods online shop.

Mycoprotein: nutrient-rich and sustainable

THE FILET’s main ingredient, mycoprotein, is considered one of the most nutrient-dense protein sources in the world. It contains a complete amino acid profile, is rich in fibre, and even has a higher bioavailability than beef. Mycelium is often referred to as a ‘superfood’ due to its high nutritional value and has already gained major popularity in the fitness community. It is also one of the most sustainable protein sources, as it requires minimal resources and grows extremely fast – its mass can double in just a few hours. Its naturally meat-like texture allows for minimal processing, which contributes to its classification as a ‘low processed food”.

“Biomasses like fermented mycelium are trending because their natural consistency requires little processing and they are very nutrient-dense. However, in its pure form, it often tastes bland. We believe that for real change, sustainability and culinary pleasure must go hand in hand. We are already working on the next innovations with mycoprotein, which is a lot of fun using 3D Structuring technology since it offers many possibilities to design the product exactly to the liking of consumers. We like to focus on taste and nutrition but also on what makes the culinary experiences so unique: Getting the texture and authentic mouthfeel right.” said Niccolo Galizzi, Head of Food Tech of Revo Foods.

About Revo Foods

Founded in 2021 in Vienna, Revo Foods is committed to transforming the food industry through advanced additive manufacturing technologies like 3D Structuring. The company’s mission is to develop sustainable, flavourful, and nutrient-rich food products that address pressing environmental and dietary challenges. Revo Foods employs 40 people in Vienna and has received multiple awards for its innovative capabilities.